NavigationUser login |
Vacuum ChamberI needed a vacuum chamber to remove the bubbles from liquid casting investment.I made it from a 10mm plate of aluminium and a thick glass mixing bowl. Since the base would double up for vacuum casting (in which a casting flask sits on a heatproof silicone gasket and the glass dome isn't used) I needed the vent hole to be in the middle of the slab. I started by making a really long drill bit. I took an old 4mm drill bit, and ground the shank down to half thickness. I ground a corresponding flat on a length of steel rod, bound the two components together with fine steel wire, and laid the assembly in a piece of angle to hold them parallel. I brazed them together with a MAPP torch. Here's the finished drill bit. It ended up beautifully straight, probably through more luck than judgement. I drilled the plate sideways on the lathe, then drilled down from the top to meet the hole. I machined this nozzle component to be a friction fit on a length of hose. It has a recess for an O-ring. I drilled and tapped mounting holes either side of the vent hole. I made a sealing gasket from adhesive-backed neoprene foam tape (Farnell 536805) . Can recommend that material for seals; did the job perfectly. Here's the whole setup with a ringing phone inside. When pumped down, it was inaudible.As a finishing touch I added some sticky rubber feet. Here's the vacuum chamber being used to degas investment Here it is being used in a vacuum casting attempt. My pump is too weedy and I never got a complete fill with this technique, so I eventually abandoned it for centrifugal casting.
categories [ ]
|
A nice example of a casting
A nice example of a casting table - and something I really ought to make up soon for myself. I probably wouldn't have gone the brazing route, personally - I'd have just turned a rod of silver steel into a suitable-length drillbit & HT'd the thing. I presume you know of Cromwell down by the docks? Quite a good source for silver steel, even if some of us insist upon buying the 5' lengths.
One other thing I've seen suggested is to use a fuel filter inline between casting table and pump to protect the pump (oh, and using RTV silicone for heat-resistant gasket material). I may have the opposite problem with my vacuum pump - it is supposed to hit milliTorr (absolute, of course) levels.